Inserters

Low/Mid Volume Inserters

FD 6104

The FD 6104 inserter offers the latest technology in entry-level tabletop inserters, making it possible for any size company to enjoy the benefits of automated folding and inserting. The affordability of this inserter eliminates the need to send out tens of thousands of mail pieces in order to justify the cost of automation.

The 5” full-color touchscreen control panel features wizard-based software which guides operators through setup and operation. It provides quick access to saved jobs, right on the home screen, while bold icons indicate the status of each feeder. Users can program up to 15 jobs for instant, one-touch operation.

With two fully-automatic sheet feeders and one automatic insert/BRE feeder, it offers a range of folding and inserting capabilities. It processes documents up to 14” in length, producing up to 1,350 envelopes per hour. Electromagnetic double document detection ensures each envelope contains the correct number of documents. The energy-saving mode automatically puts the inserter into standby after one hour of being idle.

An optional Fold-only C-Fold Kit is available for those who need to produce C-folded documents without inserting into an envelope, ideal for brochures and marketing pieces. The kit is easily installed without tools, simply by swapping out the moistener kit.

Don’t waste any more valuable time and money manually folding and inserting.  Automate your mailings with the FD 6104 and maximize your company’s efficiency.

6210 Series

The 6210 Series Inserters combine advanced folding & inserting technology with user-friendly features and flexibility. Five models are available with a variety of input configurations to meet the needs of any size office or small mailroom.

Standard features include a 7” full-color touchscreen control panel with graphical interface, high-capacity vertical stacker which holds up to 500 finished envelopes, automatic paper and envelope presence sensors with indicators on the control panel, and a top-loading envelope hopper. The 6210 Series also includes an eco-friendly sleep mode which saves energy by automatically putting the inserter into standby mode after 1 hour of being idle.

The 6210 Series is available in five configurations to meet your processing needs: FD 6210-Basic 1 with one automatic sheet feeder, FD 6210-Basic 2 model with two automatic sheet feeders, FD 6210-Advanced 1 with one sheet feeder and one insert/BRE feeder, FD 6210-Advanced 2 with two sheet feeders and one insert/BRE feeder and FD 6210-Special 2 (shown above) with two sheets feeders and a special insert/BRE feeder.
AutoSetTM allows for one-touch setup of new jobs by automatically measuring paper lengths, envelope sizes and fold lengths.  Recurring and frequent jobs run in AutoSetTM can also be stored as one of 50 programmable jobs. The powerful folding system enables the 6210 Series to accurately fold up to five sheets at once. Optional CIS scanning technology covers the full width of the document feeders and accurately reads OMR, 1D and 2D barcodes , and QR codes printed in any location on a document.

Options include a production feeder for BREs or shirt inserts up to 6″ in length, productivity package for increased output up to 20,000 pieces per month at up to 2,500 per hour, CIS Scanner, advanced OMR and BCR, short feed trays and a front or rear side exit tray.

The 6210 Series offers the power and reliability of larger machines with the ease of operation required for the office environment.

6308 Series

Fully Automatic Office Inserter with High-Capacity Features
The 6308 Series Inserters combine user-friendly features with high productivity. Four standard models are available, both with and without intelligence, to meet the needs of any size office or small mailroom. The various configurations include a high-capacity document feeder for up to 725 sheets, standard and special feeders, and short feed trays. Users can store up to 50 programmable jobs for efficient and hassle-free set-up and operation.

Enhanced innovations include a 7” full-color touchscreen control panel with graphical interface, a locking thumbwheel adjustment for the envelope side guides, and a paper path window which allows users to see the insert area without stopping or opening the inserter. Standard features include a high-capacity vertical output stacker which holds up to 500 finished envelopes, automatic paper and envelope presence sensors with graphic indicators on the control panel, and a large top-loading envelope hopper with a capacity of up to 325 envelopes.

Models with intelligence feature a CIS scanner which accurately reads OMR, 1D and 2D barcodes, and QR codes. This full-width scanner reads the entire page without being physically adjusted, allowing for codes to be printed in any location on a document.

The powerful and versatile 6308 Series has the capacity to fold and insert up to 10 pages in half-fold mode. It also has the ability to process documents of various lengths and thicknesses at the same time, at speeds of up to 3,800 per hour and up to 40,000 pieces per month.

Increase productivity with options including a production feeder which holds up to 1,200 sheets or 325 BREs, short feed tray, CIS Scanner, Advanced OMR and BCR, Formax MailDocTM Software, and a side exit tray for up to 400 filled envelopes.

6406 Series

The versatile 6406 Series is available with 2 to 6 stations for flexibility, and includes a variety of input configurations: a high-capacity document feeder for up to 725 sheets, 1 or 2 high-capacity production feeders, standard and special feeders, and short feed trays.

User-friendly features include the 7” color touchscreen control panel with graphics-based display and automatic paper and envelope presence sensors, a vertical output stacker which holds up to 500 filled envelopes, and a top-loading envelope hopper with a capacity of up to 325 envelopes which can be refilled on-the-fly. AutoSet allows operators to load envelopes and documents, then adjusts all settings automatically with the ability to store up to 50 programmed jobs for instant recall.
Its powerful folding capacity folds up to 10 sheets (half fold) or up to 8 sheets (tri-fold) at one time, plus Cascade Mode allows users to link feeders for continuous operation: when one feeder empties, another takes over.

Double document detectors located at each feeder and the insertion area ensure no double documents are fed into the system. The 6406 Series utilizes electromechanical detectors which can operate with any print density, paper color, thickness or paper dust. Documents requiring inspection can be delivered automatically to the divert station. The 6406 Series also offers energy savings with its auto standby mode, which goes into effect after 1 hour of idle time.

An optional CIS Scanner reads OMR, 1D and 2D Barcodes, QR codes, and OCR printed anywhere on the page, which provides the ability to automatically insert multiple-page documents, eliminating the tedious task of manually collating and inserting. Additional options include high-capacity production feeders, a thin booklet feeder, short feed trays for small inserts or BREs, side exit trays, custom cabinets and 402 Series Joggers.

6608 Series

The modular 6608 Series is available with 2 to 7 stations for flexibility, and includes a variety of input configurations: a high-capacity document feeder for up to 725 sheets, 1 or 2 high-capacity production feeders, standard and special feeders, and short feed trays.

User-friendly features include the 10” color touchscreen control panel with graphics-based display and automatic paper and envelope presence sensors, a vertical output stacker which holds up to 500 filled envelopes, and a top-loading envelope hopper with a capacity of up to 500 envelopes which can be refilled on-the-fly. AutoSet allows operators to load envelopes and documents, then adjusts all settings automatically with the ability to store up to 50 programmed jobs for instant recall.
Its powerful folding capacity folds up to 10 sheets (half fold) or up to 8 sheets (tri-fold) at one time, plus Cascade Mode allows users to link feeders for continuous operation: when one feeder empties, another takes over.

Double document detectors located at each feeder and the insertion area ensure no double documents are fed into the system. The 6608 Series utilizes electromechanical detectors which can operate with any print density, paper color, thickness or paper dust. Documents requiring inspection can be delivered automatically to the divert station. The 6608 Series also offers energy savings with its auto standby mode, which goes into effect after 1 hour of idle time.

An optional CIS Scanner reads OMR, 1D and 2D Barcodes, QR codes and OCR printed anywhere on the page, which provides the ability to automatically insert multiple-page documents, eliminating the tedious task of manually collating and inserting. Additional options include high-capacity production feeders, 1 or 2 Thin Booklet Feeders, short feed trays for small inserts or BREs, side exit trays, custom cabinets and 402 Series Joggers.

7104 Series

The Formax 7104 Series Inserters take flexibility and productivity to new heights. With 3 configurations, and an optional Productivity Package, this system can meet the challenge. The modular design offers up to 8 modules with up to 17 feed stations, with high-capacity feeders, and a standard capacity of up to 1,500 sheets. Each system is available with these standard feeder combinations: one 1,000-sheet feeder, one 500-sheet and one 1,000-sheet feeder, or three 500-sheet feeders. The top-loading envelope hopper holds up to 800 #10 envelopes.

A 22” color touchscreen interface guides operators through job programming and functions, and with unlimited programmable jobs, it’s even easier to run recurring or frequently processed applications. The 7104 Series has optional Intelligent Feeders with the ability to read 1 and 2-track OMR, 1D Barcodes and 2D Data Matrix, with codes located anywhere on the document, front or back. Mechanical Double Document Detectors ensure the correct documents get into each envelope, allowing for the automatic insertion of multiple-page documents, which eliminates the tedious task of manually collating and inserting.

The 7104 Series processes up to 4,500 envelopes per hour (up to 5,500/hour with the optional Productivity Package), producing up to 180,000 finished pieces per month. The robust folding system folds up to 8 sheets at a time. Feeders can also be linked with a Cascade Mode to maximize output by connecting feeders filled with the same document. When one feeder empties, the next automatically starts feeding. Optional Insert Feeders are top loading making it easy to reload on-the-fly, and provide the ability to insert a variety of media, including glossy booklets.

Standard features include a high-speed/capacity Accumulator and Divert Deck, ergonomically-designed Custom Cabinets on casters for convenient moveable storage, and a High-Capacity 4-foot Output Conveyor which can be used straight-on or at a 90 degree angle to the system.

7700 Series Modular Inserters

Formax 7700 Series High-Volume Inserters meet the rigorous demands of nearly every mailing application from direct mail campaigns to mailings containing personal and private information.

The 7700 Series is customizable from the inserter base up. Choose from one of five Tower Feeder-Folders, non-intelligent and intelligent High Capacity Insert Feeders, and in-line Feeder-Folders to meet the exact specifications for your mailings. The modular design enables up to 11 feeders to be combined based on the module configurations. In addition, the 7700 Series can be equipped to read OMR, BCR, 2D, and QR, with codes located anywhere on the page, even reading barcodes on the reverse side of the document!

Its robust folding system folds up to 8 sheets at a time, with the power to process up to 7,000 envelopes per hour, and up to 300,000 finished pieces per month. When processing flats, the 7700 Series can insert sets of up to 80 sheets and/or up to 10mm in thickness with the Thick Set upgrade license.  The top-loading envelope hopper holds up to 800 #10 envelopes or 500 10” x 13” flats, in landscape orientation for higher processing speeds.

Designed for user friendly interaction, the 7700 Series features a 22” color touchscreen interface with intuitive graphics, a dynamic time-until-job-completion display, and unlimited programmable jobs, to easily create and run inserting applications. Standard features include a high-capacity 4-foot outfeed conveyor, which can be used in-line or at a 90° angle, an accumulation/divert deck with an integrated reset button, and custom cabinets with casters for sturdy, movable storage.

With modular, flexible, high capacity and intelligent design, the 7700 Series Inserters are ready to take on just about any mailing challenge.